Carving Service

Using the latest CAD/CAM technology in combination with a 7 axis robot carver, Ortho Europe provides high quality and accurate carvings for the production of tailored prostheses, orthoses and specialist seating. Using a range of different densities and fully integrated with OMEGA® software, the carving service is efficient, reliable and cost-effective.

We offer carving services for the following types of orthoses, prostheses and seating systems:


  • Above knee
  • Below knee
  • Hip disarticulation
  • Knee disarticulation
  • Symes
  • Partial foot
  • Upper limb


  • Cranial
  • Spinal
  • Elbow
  • Knee
  • KAFO
  • AFOs


  • Last milling


  • MSI and Foam Carve Seats

Key benefits

  • Carvings can be produced from any .STL, .AOL, .AOP, .AK or .BK file
  • Specialised 7-axis carver robot reduces the cost and time involved with manual plaster casts. Overall time for creation of the final model is significantly reduced compared to the traditional procedure
  • Specific tools can be chosen for a diverse range of requirements. The carver is engineered to work with different types of tools depending on the materials to be carved, allowing for both manual and automatic tool change
  • The system carves polyurethane, from 50 to 250 kg/m3 density, as well as other materials like plaster, resin, plastic, and soft foam
  • Same day or next day dispatch available:
    • Orders received before 12 noon Monday-Thursday and before 10am Friday will be dispatched same day
    • All orders received after these cut-off times will be dispatched next day
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Ordering Information

DescriptionProduct Code
Hip Foam CarvingFOAMCAST-HIP

Please contact us for ordering information on orthotic and seating carvings.