Alpha® Design Liner

When a pre-defined profile will not cater to your patient’s needs, a custom solution is required. Alpha design liners give the clinician full control of how the interface material is built up in relation to their model. Whether it is building up for increased protection over a bony prominence, or filling in deep and irregular scarring; a design liner can provide a comfortable fit for the most irregular shapes. Available for both transtibial and transfemoral liners.

Features and benefits

  • Multiple Fabric Choices
  • Available in Classic/Hybrid/Silicone gel
  • Perfect for challenging residual limbs
  • Enhanced comfort for users

Ordering your Alpha DESIGN Liner

1. Scan or cast

Send a negative or positive plaster cast to our Abingdon office. If you have a scanner yourself, send the file to orders@ortho-europe.com

2. Order form

Ask for the Alpha Design Liner order form, complete and return to us. The order form can also be downloaded from the downloads tab.

3. Purchase order

As soon as we have your purchase order, order form and cast/scan, we will start the production of the liner.

4. Delivery

DESIGN liners are produced by WillowWood in America. Due to the customer nature of this product, they have longer delivery times than an off the shelf liner;

Alpha Classic Gel and Alpha Hybrid Gel liners – 5 weeks
Express liners – 7 weeks

5. Repeat / Duplicate order

To order a duplicate liner of the same design, create a new purchase order with a repeat order item number and quote to serial number of the original design liner that is being duplicated.

If you would like advice on the Design Liner service or have any questions about the ordering process, please contact us directly.

NOTE: Repeat/Duplicate orders that are NOT ordered alongside the New/Original liner, an additional setup fee will apply. Please see the ordering information on the next page for details.

Product Part Number: DES Category:

Description

Interface options

Alpha design liners come with a choice Hybrid gel, Classic gel or Express Silicone.

Hybrid gel was designed to combine the comfort of Classic gel with the durability of silicone. This all-round liner is as the name suggests – the best of both. With sufficient flow for bony prominences and suitable stability to control loose tissue, the added durability, compared to Classic gel, means higher activity users can achieve a comfortable fit with less regular liner replacements.

Alpha Classic gel consists of a skin-friendly blend of thermoplastic elastomer (TPE) gel with mineral oil and vitamin E. Alpha Classic Gel has been thoroughly tested for skin reaction and received ‘no reaction’ scores.

WillowWood’s Express Liner is a softer-durometer silicone that replicates the feel and comfort of TPE gel liners.

Design Liner Profile

Gel may be up to 25mm thick, which is especially useful for invaginated or bony limbs. Gel on the proximal edge and behind the knee may be as thin as 3mm, providing greater comfort and range of knee motion.

  • Custom design, 3-25mm thickness as required

Fabric options

Alpha design liners come with a choice of either Original or Select fabrics.

The Select fabric is WillowWood’s most durable and comfortable offering. By combining two distinct materials, it offers support, compression and flexibility. To prevent pistoning, the majority of the fabric has unidirectional stretch, meaning a distal matrix is not required. This allows easy donning and accommodation of volume changes without the need for a new liner. To reduce shear stress over the patella, there is a multidirectional stretch panel over the knee which improves comfort in flexion.

This Original fabric is a tried and tested material which continues to provide flexibility for comfort and donning, whilst being supportive enough for a good fit. Its smooth finish means it slides on easily and its durability extends the life of the liner.

Standard Umbrella

The standard umbrella has a standard diameter of 68.6mm on all sizes.

Technical Specifications

Interface MaterialOuter FabricSuspension TypeInterface MaterialFunctionalityWarrantyOptional Trial Period
Classic Gel, Duo, Express silicone, Hybrid GelOriginal, Spirit, MAX, Select, Fabric-freeLocking – Standard Umbrella, CushionClassic Gel, Duo, Express silicone, Hybrid GelCustomized Fit12 months from date of fitting30 days (trial period does not apply to duplicate DESIGN liners)

Ordering Information

Alpha Design Liner via Omega Product Codes

SizeProduct Code
(Locking – Standard Umbrella)
Product Code
(Cushion)
New Alpha Gel Design Liner (Classic or Hybrid) (via Omega)ALL-DES-OTALC-DES-OT
New Alpha Silicone Design Liner (via Omega)ELL-DES-OTELC-DES-OT
New Alpha Duo Design Liner (via Omega)NAADC-DES-OT

Alpha Design Liner via Electronic order Form product Codes

SizeProduct Code
(Locking – Standard
Umbrella)
Product Code
(Cushion)
New Alpha Gel Design Liner (Classic or Hybrid) via Electronic Order FormALL-DES-EOALC-DES-EO
New Alpha Silicone Design Liner (via Electronic Order Form)ELL-DES-EOELC-DES-EO
New Alpha Duo Design Liner (via Electronic Order Form)NAADC-DES-EO

Alpha Design Liner Duplicate Order Product Codes*

SizeProduct Code
(Locking – Standard
Umbrella)
Product Code
(Cushion)
Duplicate of a prior Alpha Gel Design Liner (Classic or Hybrid)ALL-DES-DPALC-DES-DP
Duplicate of a prior Alpha Silicone Design LinerELL-DES-DPALC-DES-DP
Duplicate of a prior Alpha Duo Design Liner,NAADC-DES-DP

* Orders for duplicate design liners that are requested at any time other than when a New/Original liner is ordered will incur an additional setup fee and the ordering code below must be added to the purchase order when ordering the duplicate design liner.

DescriptionProduct Code
Alpha Design Liner duplication setup feeDES-SETUP

Alpha Liner Drying Stand

Drying stands are not included with fresh liners in an eff ort to reduce plastic waste as the majority of liner orders are repeat prescriptions for patients who already possess drying stands. They are available free of charge. It is also possible to order a stock of them to keep at the clinic to hand out if preferred.

DescriptionProduct Code
Drying Stand700-0112

Downloads

Alpha Liner Manual

Design liner order form 2021

Design liner catalogue